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The latest data released by the International Federation of Robotics shows that in 2021, the installed volume of industrial robots in China will reach 243,300 units, a year-on-year increase of 44%, setting a new record. This number is almost equal to the total number of installations in the rest of the world.
In 2030, the installed volume of industrial robots in China may reach 4.2 million units
At present, the operating inventory of industrial robots in my country is about 1 million units. The Wall Street Journal predicts that by 2030, there will be 3.2 million to 4.2 million industrial robots on China's production lines.
Advanced manufac TURIN becomes the main driving force for the growth of industrial robots
According to the statistics of MIR Rui Industry, in the first half of 2022, China's industrial robot market shipped 131,000 units, an increase of 1.5%. Compared with the rapid growth of last year, this year's data is dwarfed by this year's data. Analysis of the changes in the industry shows that on the one hand, it is because of the parts and components. Factors such as shortages have led to prolonged supply cycles and serious order backlogs. The financial report shows that the backlog of industrial robot orders for the four major families in the first half of the year has increased significantly.
On the other hand, the demand of the downstream industries of industrial robots has changed. As industries with many industrial robots, 3C electronics and metal processing are dragged down by the overall slowdown of the industry. For example, the shipment volume of smartphones continued to decline. The year-on-year growth rate of robot shipments directly turned from positive to negative.
However, if you analyze it carefully, you can find that the strong demand for advanced manufac TURIN industries such as new energy vehicles, lithium batteries, photovoltaics, medical care, and semiconductors has become the main driving force for the growth of industrial robot sales. Undoubtedly, there is a hidden industry moving towards the next stage. Chance.
Taking lithium batteries as an example, according to incomplete statistics, the planned production capacity of the entire lithium battery industry is close to 2TWh. In order to ensure stability and efficiency, most of the newly planned lithium battery factories choose to use industrial robots. To 50-70 industrial robots, it means at least 100,000 units of demand.
The data shows that nearly 20,000 industrial robots will be deployed in the lithium battery industry in 2021, a year-on-year increase of 98%, while the growth rate in the first half of this year is still 37%, far exceeding the average growth rate. Multi-joint robots, SCARA robots, etc. It has been widely used in the back-end production process.Next, let's take a look at the development of TURIN robots from the three purposes and new tracks of TURIN robots.
The Three Goals of TURIN Robots
1. Metal welding
TURIN's new generation of welding technology pursues intelligent scene adaptation and flexible trajectory execution. Combined with technologies such as laser tracker, 3D vision system, and offline trajectory generation, the robot can resist external disturbances during the welding process, adapt to complex paths, The debugging process is simple and meets the application requirements of welding multi-scenarios.
TURIN Robot Low Spatter Welding Kit is composed of TKB1440 hollow welding robot and low spatter welding machine, which can achieve faster all-position welding. TKB1440 adopts a unique hollow structure on the wrist, which is convenient for wiring and ensures smooth wire feeding for welding. Small welding spatter, low heat, small weld pool and good visibility.
TURIN Robot Pulse Aluminum Welding Set, which consists of TKB1400 and pulse welding machine. Small splash, concentrated heat, deep melting, multi-purpose machine. Carbon steel, stainless steel, aluminum alloy, DC, pulse, double pulse, proficient in everything. The TKB1400 welding robot is lightweight and can meet various installation methods and multiple application scenarios. The high-speed full digital control monitors every stage of the droplet transfer, and accurately realizes "one pulse, one drop", so as to obtain stable and almost spatter-free high-quality welding.
The TCR100 collaborative robot that drags and guides welding, based on the torque control mode, builds a dynamic model of the robot and simulates it, obtains the angle, angular velocity, and current parameters of each joint of the robot in real time, and sends real-time compensation of friction and gravity. Zero Torque State". It can directly drag, guide and teach the collaborative robot, and can also compare the theoretical torque of each joint in different position modes with the actual torque based on the current value in real time, and build a collaborative collision detection and protection function. For complicated tracks, you can easily reproduce the welding track by simply dragging the end.
Two Functions of TURIN Robot Laser Tracking
The materials of the welded products are usually aluminum and carbon steel. The products are bulky, and are mostly assembled manually. The assembly consistency is poor, and conventional welding cannot be performed. So laser tracking is one of the best solutions.
The two functions of TURIN robot laser tracking are: one is laser positioning: before welding, the laser scans the product to determine the position of the weld, and after the product position changes, the actual weld position is corrected; the second is real-time laser tracking: During welding, the laser obtains the position of the welding seam in real time, compensates according to the offset, and obtains the actual welding path. In particular, the double-machine collaborative laser tracking welding is more than double the efficiency of single-machine welding, which effectively solves the problem of difficult robot welding of large workpieces.
2. Metal stamping
TURIN high-speed six-degree-of-freedom industrial robot is customized for the stamping industry. In the connection scene of special-shaped parts and multi-process stamping machine tools, it perfectly adapts to the process requirements of high-speed transfer of workpieces, high-precision placement, and free-angle flipping, and perfectly replaces repeatability. Manual work. The special stamping process package has a high degree of compatibility for new and old machine tools. Intuitive graphical interface, simple operation, easy maintenance, convenient secondary deployment, quick adjustment of the production line structure, to meet the production of different types of products, and effectively upgrade the enterprise automated production line.
3. Machine tool processing loading and unloading
TURIN Robot provides professional loading and unloading solutions, which can easily respond to various production needs, respond quickly and flexibly handle the manufac TURIN process of customer needs, so as to achieve multi-variety and multi-batch production. Maximize production flexibility and equipment utilization, reduce production capacity declines due to unexpected shutdowns, and eliminate additional time costs, expenses, and operational interruptions in traditional production due to changes in production plans, thereby improving production efficiency. Depending on the application, the vision system can be optionally paired with a 2D camera or a 3D sensor.
An emerging track for TURIN robots
1. 3C electronics industry
The TURIN robot has superior positioning accuracy. In the 3C electronics industry, the thermal impact on adjacent components is minimal during processing, and no pollution is generated, which can effectively increase the output.
TURIN SCARA robots cover robots with loads of 3~50kg required by the mainstream market, and are widely used in the 3C field that requires extremely high precision of parts. The overall use of lightweight design, small and refined shape, can play a huge advantage in limited production space; various installation positions, suitable for various workplaces and work space setting requirements; wide working stroke, extremely small turning radius, optimized working range; Strong power, fast and precise action performance, excellent precision and agility. Among them, STG030-500 can move 360° without dead angle within the range of Φ1000mm below the robot by virtue of its suspension structure and a wide range of rotation angle of the manipulator.
TKB070 is the star product of TURIN robot family. Its load is 7kg, the arm length is 910mm, and the repeatability of positioning is ±0.02mm. Driven by absolute value servo motor, the response and moving speed are fast, which improves the automatic production efficiency. Combined with best-in-class control technology and vibration dampening, it ensures excellent precision and agility in any application. Minimal parts count, robustness, reliability and long maintenance intervals. The comprehensive cost performance is high, the initial investment is small, and the effect is quick. It is the well-deserved sales king of small six-axis.
2. Power lithium battery industry
With the gradual maturity of 5G, industrial Internet and other technologies and the implementation of the "dual carbon" action policy, the lithium battery industry has ushered in a boom in production expansion, bringing new demands for the application of large-load SCARA.
STH500-1200 not only inherits the high-speed and high-precision performance of TURIN SCARA robot series, but also has high-load characteristics. The exquisite body design ensures the load capacity of the load with large inertia, while reducing the weight of the structure, improving the rigidity and optimizing the transmission. Wide working range, heavy load, large eccentricity and fast cycle time can help users in different industries to better improve production efficiency and flexibility of production process.
3. Photovoltaic industry
Energy is the cornerstone of the existence and development of modern society, and large-scale development and utilization of clean energy has become an important part of my country's energy strategy. Among all kinds of new clean energy, photovoltaic power generation has received extensive attention.
TURIN robot has low fault tolerance rate and standardized operation, which meets the characteristics of flexibility, customization and rapid updating of the photovoltaic industry. We provide professional photovoltaic industry solutions, such as photovoltaic flower basket handling robots, solar panel arrangement, etc., fully combined with industry characteristics, successfully solve the problems of high cost and low efficiency of traditional factories, and help customers create systematic, automated and intelligent production process. It is not only suitable for photovoltaic cell production and handling scenarios, but also widely used in high-precision industries such as 3C, panel and semiconductor, to achieve high-precision, automated seamless connection between robots and automated production lines. Help customer enterprises to become the leading enterprises of "China's intelligent manufac TURIN" in the photovoltaic field.
4. Semiconductor industry
Wafer Handling Robot, WTR Dual Arm
The WTR dual-arm wafer handling robot jointly developed by China, Italy and South Korea can effectively complete the refined management of the whole process of automatic loading and unloading between the machine and the electronic material rack, and realize flexible and intelligent production in the wafer workshop; the cleanliness level conforms to Class 1 Environmental requirements, reduce the risk of pollution in the clean room and improve the yield; the double-arm structure increases the handling range, realizes high-speed wafer transfer and double-wafer pick and place; ensures ultra-high linear accuracy and also It avoids the damage caused by manual handling; handles wafers without vibration, and is suitable for handling 6-12 inch wafers; can work in high vacuum and atmospheric environment; high reliability, high precision, and high productivity ,high quality.
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